Liquid crystal on silicon

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Liquid crystal on silicon is a type of manufacturing process for making microdisplays and SLMs.

Liquid crystal on silicon (LCoS or LCOS) is a miniaturized reflective active-matrix liquid-crystal display or "microdisplay" using a layer of liquid crystal on top of a silicon backplane. It is a type of spatial light modulator. LCoS initially was developed for projection televisions, but has since been used in near-eye displays.

It can be pronounced "L-coss".

LCOS phase only SLMs operate on the principle of the birefringence of the liquid crystal material.

Construction[edit]

Layers[edit]

An LCOS module is layered.

The first layer is the top layer. It is the counter electrode (CE). It is made of a standard glass (such as Corning 1737F) covered by a layer of ITO.[1]

There is a top layer of ITO and a bottom layer of ITO. Between them is the liquid crystal. Underneath the bottom layer of ITO is a CMOS backplane.

Parameters[edit]

The counter electrode glass must have a thermal expansion coefficient that matches the backplane's as closely as possible.

The liquid crystal material used in LCOS gadgets is typically a nematic liquid crystal.

The distance from the backplane to the glass substrate may be around 2 microns.

Manufacturing[edit]

Manufacturing of LCOS gadgets can be separated from the process of etching the silicon. A manufacturing facility may be able to receive pre-etched and pixelated backplane CMOS wafers from a fab. Then the facility can simply fill the liquid crystal, do layer alignment, and packaging.

Inputs[edit]

The inputs to the manufacturing process are:

  • CMOS silicon wafers with a TFT pattern etched into them
  • cover glass wafers
  • indium tin oxide
  • liquid crystal
  • polyamide or inorganic material for an alignment layer

The CMOS silicon wafers already have CMOS patterns in them.

The CMOS silicon wafer is known as a backplane.

Steps[edit]

  • Liquid crystal fill and seal
  • Electrode attachment
  • Packaging

Display product companies[edit]

Silicon foundries[edit]

  • Amkor[2]
  • Fujitsu
  • SMIC
  • TSMC
  • UMC

Sony LCOS[edit]

SXRD is Sony's variant of liquid crystal on silicon.[3] SXRD uses a vertically aligned nematic liquid crystal, according to Sony.[4]

References[edit]